Automated Bearings Optical Inspection Machine

Overview

Our AI inspection system can identify dozens of potential defects that compromise bearing quality and reliability, including:

• Collapsed or dented dust covers
• Scratched or damaged cages (retainers)
• Excessive chamfer, rust, or machining marks on outer rings
• Rust or waste material on outer ring end faces
• Missing middle rollers
• Inner bore irregularities or surface defects
• Vibration marks and rust on inner ring end faces
• Missing superfinishing or incomplete polishing
• Deformation, discoloration, and other microscopic flaws

Each inspected bearing is automatically classified as OK/NG, with results stored digitally along with high-resolution images for analysis and reporting.

Bearings Inspection Systems Features

• High Accuracy AI Detection: Powered by deep learning for complex and minute surface analysis.
• Flexible Configuration: Supports diverse bearing types and diameters up to 500mm.
• Full Traceability: Store, retrieve, and analyze inspection data effortlessly.
• MES Ready: Integrate directly into existing production systems.
• Machine Replaces Manual: Reduce human error, improve efficiency, and standardize quality.
• Smart Algorithms: No need for manual programming; easy to deploy and retrain.

Comprehensive AI Vision Coverage

Openex not only inspects finished bearings, but also provides dedicated AI inspection solutions for individual bearing parts:

• Inner Rings
• Outer Rings
• Dust Covers
• Cages
• Rollers

This allows customers to ensure complete defect control from part manufacturing to final assembly — achieving “zero-defect delivery” to end clients and preventing costly complaints or claims.